pouring kombucha

Brewing kombucha at scale

The traditional method of brewing kombucha is hard to upscale. But production-scale fermentations can be done with SmartBev™ NEER™ and SmartBev™ Harvest. 

Challenge

Kombucha production volumes are limited

Traditionally, producing kombucha involves aerobic fermentation of sweetened tea using a SCOBY (symbiotic consortium of bacteria and yeasts).  

The basic process involves alcohol formation by yeast(s), followed by the oxidation of alcohol into acetic acid by bacteria (acetobacter a.o.). 

The requirement of oxygen in the latter step limits production volumes. This is because oxygen is restricted to what can be passively diffused through the surface area. This leads to shallow - and therefore small -production volumes.  

Solution

Solution Scaling Kombucha with SmartBev™ Solutions

A number of customers have scaled up their kombucha production capacity by producing “fermented tea” using Novonesis’ products SmartBev™ NEER™ (non-saccharomyces yeast for complex aroma development) and SmartBev™ Harvest (lactic acid bacteria for acidification).  

Co- or serial fermentation using these cultures can be done in ordinary fermentation tanks and is easily scalable. The resulting beverage is sometimes mixed with traditional kombucha, or sometimes sold as its own brand. 

Location: Scandinavia, Czech Rep., Australia a.o. 

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